2018 concrete mixing plant equipment prices

Many users want to get a new concrete batching plant price list from the concrete batching plant manufacturers before buying. In fact, the concrete batching plant price list is only a price range, and the concrete batching plant’s specific price is affected by many factors.

1. The prices of the concrete batching plants produced by different manufacturers will vary even if they are the same model. The powerful and well-known manufacturers have very mature equipment configuration, advanced manufacturing technology and perfect after-sales service system. Relatively speaking, the price of concrete mixing plants produced is relatively high.

2. The advanced equipment configuration also determines the price of the concrete mixing plant. Equipment configuration is the main factor affecting the price of concrete mixing plant. The advanced equipment configuration directly affects the production efficiency and mixing quality of the concrete mixing plant. Therefore, the concrete mixing plant with high performance, low energy consumption, complete design process and higher configuration The more natural the price is;

3. The price of steel is an important factor affecting the price of concrete batching plants. Steel is the skeleton of the concrete batching plant, especially the special steel used in the wear-resistant and corrosion-resistant mixer, which directly determines the price of the batching plant. A set of 90% of the batching plant is the weight of the steel. A small increase in the price of the steel will affect the factory price.

4. Consider labor costs and market factors. With rising prices, labor costs increase year by year. Changes in labor costs will cause the price of concrete batching plants to fluctuate. In addition, changes in market demand will also affect the price of concrete mixing plants.

When purchasing a concrete mixing plant, it is necessary to first understand the above price influencing factors, then communicate your specific needs with the manufacturer, determine the model configuration of the concrete mixing plant, and then make a quotation. The specific price is based on the contract price agreed by both parties.

Camelway Machinery concrete batching plant model complete, equipment performance is good, welcome new and old customers at any time call, we will provide you with new concrete batching plant price information, to help you buy the right equipment for yourself!

Cost analysis of batching plant

Through the analysis of the operation data of concrete batching plant companies in recent years, it can be seen that the material cost of the batching plant accounts for the highest proportion of operating expenses, with an average of approximately 64.55%; and the variable costs include: employees’ salaries, parts, and operating expenses. Other variable costs accounted for 18.82%.

First, raw material cost analysis:
By analyzing the raw material cost of concrete in the mixing station, the average level of concrete raw material costs at the mixing stations in each region can be approximately: 31.34% for cement, 9.94% for sand, 12.34% for stone, 10.92% for added materials, and 35.45% for other costs, totaling 64.55%. . Effective raw material cost reduction measures can play a crucial role in the operation of the batching plant. For example: the application of concrete mix ratio of new materials, mixing station itself ratio additives, adequate cash flow cash purchase raw materials, cash purchase price is generally lower than the credit sales 2% -5%.

Second, the variable cost analysis:
Through the analysis of other costs of the batching plant, it can roughly obtain the average cost of all other areas: 1.34% for parts consumption, 4.40% for oil consumption, 3.06% for labor wages, 0.68% for depreciation, and 5.76% for other direct costs. Tax revenue and additional 0.21%, net non-operating income 0.06%, operating expenses 1.05%, management expenses 2.44%, financial expenses 0.02%, total 18.82%. From the proportion of variable cost to unit price, we can draw: other direct costs for the batching plant. For example, the maximum proportion of fees for vehicle fees and hospitality expenses is 5.76%, plus equipment fuel costs, employee wages, and parts consumption costs, which account for about 15% of the single-party price; due to the low gross profit and scale operation of the concrete industry. The characteristics, therefore, fine management plays an important role in the profitability of the mixing station. The establishment of a standardized maintenance system for equipment and linking the wages of employees at various positions with the operating efficiency of the batching plant can effectively reduce the operating costs of the batching plant and increase the enthusiasm of employees.

техническая характеристика hzs35

Высокоэффективная инженерная бетоносмесительная установка для бетоносмесительной установки HZS35 представляет собой небольшое оборудование для смешивания, которое также известно как 35 смесительных станций, представляет собой полуавтоматическую бетоносмесительную машину, состоящую из подачи, дозирования, смешивания, электрического управления и компонентов стальной структуры. Новая микшерная станция HZS35 Camelway была разработана на основе новейшей отечественной и зарубежной технологии и подходит для нужд наших клиентов. Она подходит для небольших строительных площадок, заводов по производству готовых деталей и коммерческих заводов по производству бетона, а также подходит для железных дорог, автомагистралей и других высокомобильных транспортных средств. Бетонное снабжение с высокими характеристиками подвижности.
Основные особенности бетоносмесительной установки HZS35 заключаются в следующем:
1. Использование модульной структуры, модульных блоков, установка, перемещение очень удобно.
2. Для смешивания хомутов и агрегатов применяется смешанный двухшнековый принудительный бетоносмеситель JS750. Качество смешивания хорошее и эффективность высокая.
3. Совокупные ингредиенты с использованием бетоносмесительной машины PLD1000, точные измерения, высокая эффективность производства.
4. Порошок измеряется электронными весами, и точность дозирования высока.
5. Вода измеряется электронными весами, а ингредиенты имеют высокую точность.
Бетоносмесительная установка HZS35 имеет преимущества централизованного смешивания цементного бетона:
(1) Концентрированное смешивание цементного бетона облегчает контроль соотношения бетонной смеси, обеспечивает качество бетона и принципиально изменяет неточность разбросанных ингредиентов смешивания на месте.
(2) Централизованное смешивание цементного бетона способствует использованию технологий автоматизации, что может значительно повысить производительность труда, сократить трудозатраты и сократить затраты;
(3) Использование централизованной агитации не требует установки смесительного оборудования, накопления гравия и хранения цемента на строительной площадке, тем самым экономя пространство и избегая отходов сырья.

Технические параметры бетоносмесительной установки HZS35

Теоретическая производительность смесительной станции HZS35 35m3 / ч
Модель смесителя JS750
Мощность смесительного двигателя 18.5 кВт
Время цикла 72s
Номинальная емкость смесителя 1200L
Совокупные частицы Φ 80 мм
Погрузочно-разгрузочное оборудование 2 × 100 т
Емкость дозирующей станции 1200L
Совокупная емкость 4 × 6 м3
Агрегатный тип 3

Mini batching plant price in philippines

The concrete mixing plant has large-sized concrete mixing plant, small-sized concrete mixing plant, medium-sized concrete mixing plant, medium-small concrete mixing plant, etc. The general users will use large-sized concrete mixing plant for commercial mixing plant. In fact, small-sized concrete Mixing plant in addition to the production of large models is different, the other basically the same.

The main features of the small concrete mixing plant are:
The small concrete batching plant is also a HZS series concrete batching plant, and it is also a JS series twin-horizontal shaft forced concrete mixer for the host production equipment, and the small model HZS series concrete mixing plant also selects the PLD series concrete batching machine as the main batching system. Small type concrete mixing plant has many models, mainly HZS25 type concrete mixing plant, HZS35 type concrete mixing plant, HZS50 type concrete mixing plant; the configuration of small type concrete mixing plant is not single, small type concrete mixing plant has Two different configurations: simple concrete mixing plant and standard concrete mixing plant, HZS25 concrete mixing plant, HZS35 concrete mixing plant, HZS50 concrete mixing plant are the same; small model HZS series concrete mixing plant All are small concrete mixing plant equipment.

Small Concrete Mixing plant Aggregate Usage Instructions by Batching plant
The aggregate is discharged from the aggregate silo unloading door into the aggregate hopper for measurement. After the weigh, the unloading is carried out on a flat belt with a long rotation. A flat belt is sent to the inclined belt conveyor, and the inclined belt conveyor is transported to the upper part of the mixer. Wait for the hopper to wait for instructions, while cement and fly ash are conveyed by screw conveyors to their respective weighing hoppers for measurement. Water and admixtures are respectively pumped by pumps and admixtures to their respective hoppers for measurement. After the measurement of various materials is completed, the control system issues commands to start feeding in a batch to the mixer. After the mixing is completed, the discharge door of the mixer is opened, the concrete is unloaded into the mixing transport by the unloading hopper, and then the next working cycle is entered. .

Elkon batching plant 180 m3

The concrete batching plant is mainly composed of five major systems such as a mixing master, a material weighing system, a material conveying system, a material storage system, and a control system, and other auxiliary facilities.

The 180m3 concrete batching plant equipment produced by Elkon is based on the advantages and experience of similar products from home and abroad. It has developed a concrete mixing plant with the advanced level of similar domestic products.

Elkon 180m3 Concrete Mixing Plant is a fully automatic concrete mixing plant for aggregate, cement, fly ash, powder admixtures, water, liquid admixtures, etc. for storage, transportation, metering, mixing, etc. Mix concrete manufacturers. Our Elkon 180m3 concrete mixing plant mixing center adopts JS3000 twin-shaft forced concrete mixer, which has the advantages of high measurement accuracy, short mixing time, high production efficiency, even mixing of concrete and long service life.
Elkon 180m3 batching plant can store four kinds of aggregate at the same time, there are four aggregate hoppers, good grade aggregates are sent to the aggregate storage hopper on the roof via flat belt conveyor and inclined belt conveyor. The aggregate storage hopper can be stored. A can of well-measured aggregate. According to user needs, the powder batching system is equipped with two cement silos, two fly ash silos, and two liquid additive tanks. The two powders are sent to the weighing hopper by four screw conveyors respectively, and the dosage is equipped on the upper layer of the mixer. The well-measured material directly enters the mixer through the butterfly valve. The water and liquid admixtures are sent to the weighing hopper by pumps and corrosion-resistant chemical pumps. The well-weighed admixture is discharged into the water weigh hopper via the butterfly valve and the weighed water is weighed into the mixer through the unloading butterfly valve and the pressure pump. The 180m3 mixing plant is also equipped with a monitoring system to achieve centralized control and overall management of the entire equipment.

Elkon 180m3 batching plant uses the latest design ideas of electronic weighing, computer control, digital display and other control technologies, electronic weighing with a buffer device and automatic compensation function, high measurement accuracy. The gravel feeding system adopts a large-width herringbone feeding material to install the walk-in security inspection walkway according to demand. Numerous advantages make the HZS series 180 batching plant an ideal choice for commercial cement mixing plant companies to pursue high-quality concrete mixing equipment.

Schwing stetter batching plant cp30 price in India

Schwing Stetter GmbH, headquartered in Memmingen, Upper Swabia, is a manufacturer of concrete mixers and concrete transport systems. With over 600 employees at the Memmingen site, Schwing Stetter is one of the largest employers in the city. In 1982, it was taken over by the company Schwing and integrated into the Group as an independent company.Stetter is currently the world’s largest producer of truck mixers.

China’s largest leader in the construction machinery industry, Xuzhou Construction Machinery Group Co., Ltd. (“XCMG“), has acquired the world’s leading concrete equipment leader Schweining Group Co., Ltd. (“Schwing Company”). The work is progressing smoothly. With the acquisition, XCMG will hold the company Schweing, and the core competitiveness and overall strength of the XCMG Group will also be greatly enhanced, thereby promoting the rapid development of XCMG’s concrete complete sets of equipment and building international brands of concrete equipment.

The CP30 concrete mixing plant from Stetter has now proven its abilities at more than 1500 locations in India as well in countless sites across the globe. 45 years of Stetter experience in the construction and production of Concrete Batching Plants has been 3 implemented in the newest development of the CP30. The concrete output is approximately 30m /h of 3 compacted concrete for a batch size of 0.5 m. The plant design fully meets the requirements as a mixing plant for ready-mix concrete or as a plant at the building site. Other areas of use include the precast factories and concrete product industries. Additionally, it is also used for mortar manufacturing. The plant is available with a turbo pan mixer or with a planetary pan mixer for precast concrete production.

A special characteristic of the CP plant series is the large active and passive reserve provided by the star design.This gives you a high level of independence from the scheduled delivery of aggregates. The CP30 is especially compact when used with a compartment batcher. There are advantages in regard to the space required as well as when transporting the plant to other locations.

The plant design fully meets the requirements as a mixing plant for ready-mix concrete or as a plant at the building site. Other areas of use include the precast factories and concrete product industries. Additionally, it is also used for mor tar manufacturing.

 

How to build a karoo environmentally-friendly batch plant?

The characteristics of the environment-friendly mixing station are as follows:
First, zero dust emissions (Main building, powder tank dust collection effect is good)
Second, no noise pollution (Loader, ash car noise processing)
Third, zero discharge of waste (sewage reuse, waste recycling)
Fourth, the quality is more stable (closed yard, consistent moisture content, easy to control the slump)
Fifth, the cost is lower (to achieve “0” emissions, will greatly reduce production costs, turning waste into treasure)

The unique design of environmental mixing plant:
1. Closed stock yard: It can meet the closed space for the stacking and transshipment of the aggregate (including sand and stone) of the mixing plant. The discharge of dust and noise in the stockyard meets the stipulated standards.
2. The main building overall packaging: mixing plant main building exterior packaging, dust, noise reduction, beautiful design atmosphere, highlighting the green.
3. Aggregate automatic feeding system: When the gravel material is loaded at night, the loader is cancelled, and the automatic material feeding system for aggregate classification is used to realize that the night mixing plant is unguarded and operates normally.
4. Dust Collection System: Compulsory dust collection and bag collection, which can meet the active disposal of dust at the dust emission points of the mixing plant.
5. Zero discharge of waste water from waste water: It can meet the collection and reuse of various waste water discharge points in the mixing plant. 100% of the waste is recycled and 100% of the waste water is recovered.
6. Automatic car wash device: It can meet the automatic cleaning of the concrete transport truck in the mixing plant, and achieve 100% recycling of waste water waste slurry waste after cleaning.
7. Powder tank overpressure safety system: It is used for safety protection when the pressure in the powder silo is high, so that the powder tank does not fall and the dust does not discharge.

Soil stabilization equipment environmental protection measures

In order to do a good job in the environmental protection work of the Stabilized soil mixing station, various projects adopted the use of full-coverage aggregate conveyor belts, equipped with cement tank top dust collectors, and set environmental protection measures such as inlet and outlet wash basins and sewage discharge sedimentation tanks to prevent construction dust and sewage discharge pollution. The surrounding environment meets environmental protection requirements.

The conveyor belt is fully covered to prevent the material from transmitting dust. The cement tank top is equipped with an automatic dust collector to prevent cement from leaking dust. Set the washing pool at the inlet and outlet of the Stabilized soil mixing station to ensure that the Stabilized soil mixing station is clean and free of dust. A three-stage sewage sedimentation tank is set up, and the wastewater in the Stabilized soil mixing station is discharged after being precipitated.
According to the scale and characteristics of each project, local conditions, reasonable site selection, unified planning, environmental protection, overall layout of the completed Stabilized soil mixing station, site hardening, drainage system, rain and separation of silo, stacking, mixing equipment and environmental protection measures, etc. Both are in line with the requirements of “Double Standard Management” and have their own characteristics, achieving the purpose of specialization and standardization of concrete production.

Schwing stetter ready mix concrete plant setup suggestion

First, the overall layout:

The construction site of the concrete mixing plant is large and the site is open. In the restricted-contracted section of the mountainous area where land is used, the construction of the concrete mixing plant is adapted to local conditions and the layout is reasonable.

Second, the warehouse

According to the project needs, the mixing plant sets a plurality of storage bins with the capacity to meet the requirements, and the material of different specifications is stacked in sections, and clearly identifies various material names, specifications, quantities, quality status and other information on the partition walls; The canopy is made of hard concrete cement concrete, with a horizontal drainage slope of not less than 4%. The drainage system inside the warehouse is perfect and the site is clean and tidy.

According to the need to set up a collection silo, and to be examined warehouse floor materials. Silo weather shelter under construction. Concrete partition wall thickness and height standards.

Third, the hopper

Mixer feed hoppers are equipped with enclosed weatherproof sheds (some feed hopper canopies are connected to the aggregate silos canopy) to prevent aggregates from being wetted by rain on the feed hoppers and to ensure the stability of aggregate moisture content; Set conspicuous aggregate specifications and aggregate bin numbers on the feed hoppers and weatherproof sheds to facilitate corresponding loading and prevent incorrect loading from affecting concrete quality. According to the width of the feed hopper, the method of narrowing the width of the hopper on the forklift is adopted to match the width of the feed hopper of the mixer to prevent stranding problems during loading of the forklift.

The feed hopper is connected to the silo canopy. Feed hopper enclosed rain canopy. The hopper mark is clear. Narrow the width of the hopper on the forklift to match the width of the hopper of the mixer.

Fourth, cement cooling measures

In order to solve the problem of the impact of high temperature and the impact on the quality of concrete at the time of cement mixing, some projects have mainly adopted the following practices:

(1) The concrete mixing plant is equipped with a mixing water cooling circulation system to reduce the temperature of the concrete exit.

(2) The water cooling system is set outside the cement storage tank, and water is poured on the outer wall of the tank regularly to achieve the purpose of reducing the cement temperature in the tank.

(3) Each mixing machine is equipped with 6 cement storage tanks, which are recycled and used to reduce the temperature of the cement by prolonging the storage time of the cement.

How to start a concrete plant?

concrete mixing stationIn recent years, the world’s economic development has been developing very rapidly. The production enterprises of mixing plants have grown from a few families to tens of thousands today. Large-scale manufacturers account for 20 percent, medium-sized manufacturers 50 percent, and small manufacturers 30 percent. From so many manufacturers we can see that the concrete mixing plant market is very good. Many newcomers have also started to invest in the concrete mixing plant industry. How to build a concrete mixing plant? Camelway Machinery deliberately arranged the following points for your reference:
1. You need to know how many plants you plan to produce
2. You need to choose a place of business for the mixing plant (land requires approval, environmental approval, etc.)
3. You want to choose the right mixing plant as a partner
4. To carry out pre-embedded infrastructure
5. Manufacturers deliver mixing plant equipment
6. The factory guides the installation of the mixing plant
7. Mixing plant control system installation
8. Commissioning mixing plant
Following these steps, a new concrete mixing plant is put into operation.