what is difference between batching plant and rmc plant?

A concrete plant, also known as a batch plant or batching plant or a concrete batching plant, is equipment that combines various ingredients to form concrete. Some of these inputs include water, air, admixtures, sand, aggregate (rocks, gravel, etc.), fly ash, silica fume, slag, and cement.

Ready-mix concrete is concrete that is manufactured in a factory or batching plant, according to a set recipe, and then delivered to a work site by truck mounted in–transit mixers. This results in a precise mixture, allowing specialty concrete mixtures to be developed and implemented on construction sites.

Batching plant is a batch of concrete that is not continuous, and the RMC plant can also be called Batching plant. However, he has high requirements for concrete and requires constant stirring during transportation.

Small concrete mixing station model recommended!

In general, the type of concrete batching plant used for small and medium-sized projects will not be too large, but many customers do not know how to choose a specific one. In this paper, we recommend several types of small concrete mixing plant models.

The production of small amount of concrete batching plant model mainly includes:

1.HZS25 type batching plant: The HZS25 type batching plant is a small-scale simple batching plant, which is also the smallest type of concrete batching plant model. The theoretical output of this equipment is 25 cubic meters per hour, which has the advantages of simple structure, convenient disassembly and convenient construction. The cost is relatively low, and it is suitable for large-scale prefabricated component factories and small roads, bridges, and other industrial and civil construction projects.

2.HZS35 type batching plant: The HZS35 batching plant adopts modular structure and modularization of the unit. It is very convenient for installation and removal. Compared with the HZS25 batching plant, the biggest difference is its different production efficiency. The HZS35 batching plant uses the JS750 forced mixer. The theoretical production capacity per hour is 35 cubic meters, and the user can specifically select the dual-station or single-station according to his own demand for concrete production.

3.HZS50 type batching plant: HZS50 batching plant is actually a simple configuration of HZS60 batching plant. The same as HZS60 batching plant uses js1000 mixer. It only differs in the way of feeding. It is really a 50 batching plant. The bucket loading method, which occupies less capital than the 60 batching plant, has a small footprint, a small number of deployed equipment, and a theoretical productivity of 50 cubic meters per hour. It is an ideal equipment for building bridges, roads, construction sites, and components.

The above is the configuration features of small-quantitative concrete batching plants such as HZS25, HZS35, and HZS50, as well as the applicable scope of each type of mixing plant, hoping to help you with more convenient choices. If you have any questions about choosing a batching plant, you can contact us [email protected]

Concrete mixing station operating table operation

Before starting the concrete batching plant, it is necessary to check the following eight aspects: whether the limit switch is normal or not, whether there is an alarm on the running interface on the computer, the concrete mixer starts oblique belt, and the flat belt is started; the mixer starts; and the source pressure of the gas mixing station is started. After the pressure of the machine is 0.7MPa to meet the surrounding pressure; please disable the automatic production of concrete switch, “Prohibited specific” documents;
The control system of the concrete mixing plant is manually switched to “automatic”; then the emergency stop key switch is turned on, the concrete mixing station then passes the manual console power, the PLC and the instrument power supply display normal, open the UPS, and turn on the computer to check.
The control system console of the concrete batching plant has an emergency stop switch, the key switch is in the closed state, the distribution frame inside the console is in the OFF state, and the power switch on the main box under no load is closed (in the case of load Next, when the power switch is turned off inside the cabinet, it may cause collapse.
In the concrete mixing station control system self-checking matters needing attention: mixed control system operation is not skilled, please strictly follow the following steps. Make sure the computer input signal is normal. Open the silo bottom valve, mix material, feed valve, pump and fill valve aggregate storage bin filled with material, empty the host, the middle of each object needs careful and careful inspection.

How to efficiently manage a concrete batching plant?

The management of a concrete batching plant is a question from a university. The competition in the construction industry is very fierce. How to win the market is a test of the ability of the batching station administrator.

The management of the batching plant is an overall management with sales as the leader, production as the key, and technology as the core. Among them, production management is a management of a strict control process, requiring the detailed responsibilities of each job; cost management is achieved through specific requirements to reduce costs. In short, the management of the batching plant is a detailed management, and it can only be answered in more detail based on specific issues.

The management of a concrete batching plant is a team work. It is not one person’s ability to complete, and more needs the cooperation of all personnel. The staff is the core of the entire concrete mixing plant, and the management staff is the leader of the batching plant. The division of labor is rationally allocated to solve the problem of staff feedback.

The management must be detailed, and it must not be neglected. The task of arrangement must be followed up and verified in a timely manner. If it is not completed, corresponding measures must be taken. There is no rule that does not constitute a radius; management must be organized, and what people can do when they cannot do tasks. Not properly arranged, the swarms went to work, and the batching station soon became a mess. Therefore, organized management is very necessary.

Large concrete plant needs to know the problem in installation

Large commercial concrete mixing station after delivery to the user scene, then into concrete mixing plant equipment installation and debugging, the core stage, how to effectively guarantee the future installation of concrete mixing station low failure rate, and deal with small problems such factors, all need to users and large concrete mixing plant equipment understanding factory technical person

When debugging control system to reset the emergency button, closed electric power contained in the public, after connect on each branch circuit breaker, control circuit, power supply switches, control the power switch, observe the electrical system if there is any abnormal phenomenon, if have immediately check; Open the button of each motor and test run of the motor to correct, if not correct should immediately adjust; Start the pump concrete mixing station, after waiting for air pressure is achieved according to the button labeled start each pneumatic door, check whether the action is flexible; Zero and sensitivity for microcomputer; Check whether the switch of air compressor is normal, the barometer show whether it is right, adjust the pressure relief valve to standard scope; To test run of mixer, and see whether any ring, the parts whether can work normally; During the debugging of belt conveyor to operate, check whether the roller running in the process of operation, flexible to watch belt, does not have a swing, running deviation, edge grinding, skid, deformation, and so on and so forth; In the debug concrete batching machine must ingredients button, more to see if the precision of the flexible and can be configured, and then in the debug ingredients.

How to produce high-quality concrete at low cost

The concrete mixing station is where various materials are mixed into the concrete. These materials include lime, sand, water, gravel, fly ash and cement.

The factory will be controlled by the operator, who uses the computer to enter the required dimensions of the concrete. After pressing the start button, various measurement data is input to the mixer. After that, the resulting mixture is released into the transport trunk and finally transported to the construction site.

How the concrete mixing plant works:

Four parts of a concrete mixing plant: Powder feeding, aggregate feeding, storage and transportation. The raw material is poured into a large container and then conveyed by a conveyor belt to a central mixer. Before the materials are delivered to the mixer, they will be weighed to maintain the consistency of the output. When the mixer’s control system is directly connected to the power supply, the system initialization will begin with the concrete slump, productivity, recipe number, and concrete grade. Each container is tested according to the weighing system.

The belt conveyor then begins to decompose and operate in order to convey the aggregate to the hopper. On the other hand, the cement tank and fly ash valve should be opened so that the mixture flows into the hopper. When the total weight of the material reaches a certain amount, the hopper door opens automatically. After the set time, the concrete mixer door opens and the concrete will flow into the concrete mixer truck.

Camelway Machinery is a company that specializes in concrete mixing plants and manufacturing engineering machinery. It has a wide range of products to meet every customer’s needs. We are well-known manufacturers and suppliers in this industry because we include a series of products with the best quality at competitive market prices.

Need to check the parts of the concrete mixing station regularly

The concrete mixing station consists of main discrete components such as hybrid motors, gravel, cement batching equipment support warehouses, skirt lifts, and cement screw conveyors. Its characteristic is that the mixing room is arranged above the hopper of the gravel storage, the cement weighs the bucket, the water additive weighs the bucket, the bottom of the bucket is controlled by the reversible butterfly valve, and the weighing material is quickly sent into the mixing chamber for feeding at one time, thereby improving the concrete mixing practical human body. Engineering, the equipment inherits the advantages of easy installation configuration flexibility and efficient hybrid construction of general mixing plants.

The components need to regularly check the concrete mixing station:

1, air circuit closed, oil level and drainage; detection sensor is normal;

2, belt nose cleaning device adjustment, adjust the belt cleaning device;

3, Aggregate conveying equipment: Check the belt running and interface; Check the movement of the feeding barrel and the hopper door;

4, check the operation of the belt roller; Check whether the motor is running, temperature rise is normal;

5, regularly check the oil level of the drive roller;

6, power lines and lighting conditions;

7, check the drive roller set screws and oil screws are loose;

8, the nozzle is working abnormally, the transfer station’s funnel wear and adhesion cleaning, lubrication point lubrication.

9, motor, pump operation;

10, water valve leakage; check the hydraulic pump oil chamber, if it is insufficient, add it immediately;

11, check the level in the pool at any time;

Difference between Roller Compacted Concrete Plant, rolled concrete mixing plant and RCC Mixing Plant

Roller compacted concrete (RCC) is made from similar components to ordinary concrete (including Portland cement, aggregates (gravel or gravel) and water), but consists of different proportions. RCC was first used to build dams. Over the years, roller compacted concrete (RCC) has been successfully used in the construction of industrial roads, such as log storage yards, military hard racks or container yards. In industrial applications, RCC has proven to be extremely competitive compared to high-performance asphalt pavements.

Production of roller compacted concrete plant
The production of RCC requires intense mixing to disperse the relatively small amount of water that is uniformly mixed throughout the matrix. We offer two types of RCC plants: continuous mixing plants and central mixed concrete batch plants. Roller Compacted Concrete Technology
In most cases, RCC is usually mixed into a continuous flow mixer, such as concrete for asphalt concrete construction. The main advantage of continuous mixers is their speed of production because they can produce 200 to 600 tons of RCC per hour.

What should be paid attention to in the use of concrete mixing station?

Buying equipment is very important for customers, but how to use it after purchase, and what situations should be paid attention to? What should we pay attention to in the detailed explanation of the use of concrete mixing station by Camleway Machinery?

1. the mixing in the mixing drum for the mixer should be in the case of the machine running.
The blender should not be started under the load of the machine, and it should not be stopped suddenly in the middle of the stirring.
In the preparation of new materials with different proportions, the concrete inside the host should be cleaned up before it can be carried out.
2.The central control room staff must strictly execute the production instructions issued by the leader, always pay attention to the situation of the instrument index and other indication signals. Once a special case occurs, it should respond immediately, and it can be shut down directly when serious.
3.Before using the equipment, we should know the standard of all the values allowed by the equipment, and not to use the aggregate, voltage and load beyond the performance standard.
4.The equipment should run before the machine is opened every day to check the braking ability of each configuration and the normal operating system, and the normal operation can be started.
5.In the process of equipment operation, it is strictly prohibited for any person to extend the body, trunk, limbs and other parts into the machine working area. It is strictly prohibited to prohibit personnel from carrying out regional activities under the machine.
6.When the equipment is used, it should be cleaned and maintained in time, and the concrete mixer can be stirred with stone and clean water inside the mixer.

Buy concrete mixing plant precautions

Concrete mixing plant is mainly composed of 5 main systems such as mixing machine, material weighing system, material conveying system, material storage system and control system and other ancillary facilities. What should we pay attention to when choosing concrete mixing plant?

1. Construction performance of concrete labels; which to choose what kind of mixing host. Such as water conservancy projects must be forced to host the host. In addition, should also be based on the type of mixing concrete material batching station and storage silos.
2. The amount of concrete construction tasks and their duration; with these two parameters to choose how big size
The mixing station. In the selection should also consider the finished concrete transport status. Such as: is a direct pump or vehicle transport. The volume of transport vehicles is also an important basis for determining the type of mixing plant.
When buying concrete mixing plant precautions
3. Construction environment and construction object; should take full account of the construction objects and the impact of the construction environment, thus ensuring the smooth construction and construction quality.
4. The quality of the operator; In general, the structure of a small mixing plant is simpler and the control system is simpler. The original requirements of the operation and maintenance personnel lower. The larger station has a complicated structure and a high degree of automation, so the operator requirements are also high. So when you buy a mixing plant, you should consider this factor in addition to the previous ones.
5. Preparation options; In general, the manufacturer has a mature product preparation, such as specifications, quantity, variety and so on. You can make your special request when ordering the product. We will try our best to satisfy your request. However, when purchasing products should not be too big, this will result in unnecessary financial waste. In addition to the purchase of products in addition to refer to the price of different manufacturers, but also pay special attention to the preparation of different manufacturers list.