How does the concrete mixing plant work?

The concrete mixing station consists of feeding, storage, mixing, unloading systems and control systems. But how the specific factory works, the details are as follows:

After the mixer power supply control system is completed, it enters the man-machine dialogue interface; the system will perform its own initialization process, including the process of formula number, concrete grade, slump, production quantity and so on. According to the weighing bin, the hopper is detected and an empty or full material signal is output, prompting the operator to determine whether to start the mixing control procedure. Start sand, stone belt motor feed hopper; open fly ash, cement tank valve, start the screw machine to transport fly ash to the motor, transport the cement to the weighing hopper; open tank and additive tank control valve allow water and additives to flow into the measurement hopper. After the measurement satisfies the setting requirements, the weighing hopper door is opened and the ingredients are mixed in the mixer. The stirring has started. The door opening time is set to the mixer, and the concrete has been connected to the vehicle mixture.

The working principle of the concrete mixing station is as above, hopefully it can help? Camelway Machinery‘s concrete plant equipment has first-class quality standards, quality assurance system and perfect after-sales service system, which has been recognized and praised by customers. You are welcome to inquire the relevant circumstances, we will be happy to serve you.

How to choose a high quality concrete mixing plant?

To engage in the concrete industry, if we want to get a good profit, we must first have a set of high performance and reliable concrete mixing plant equipment, and the premise of a good equipment is to choose the manufacturer. How should the customer choose?

  • 1. manufacturers’ Honor
    Customers need to investigate whether the manufacturers of concrete mixing plant have good credit, reputation, certain production strength and production scale.
  • 2. manufacturer customer group
    Customers need to inspect the customer group of the manufacturer of the concrete mixing station equipment to determine the manufacturer’s reputation.
  • 3. factory system
    Whether the manufacturer has the relevant installation and commissioning, operation training, warranty, vulnerable parts and technical guidance and other aspects of the policy and system.
  • 4.After sale of  manufacturers
    Investigate whether the manufacturer has a perfect and satisfactory after-sales service, such as how the equipment should be solved during the operation, such as failure.

 

What maintenance measures are in the concrete mixing station?

When the concrete mixing station is used for a period of time, there will be some normal wear and tear. If the user can maintain the equipment in the ordinary work, the operation of the mixing station will be more smooth and the life of the equipment will be greatly extended. Here are the following points to ensure the good operation of the concrete mixing station.

1. Check the parts of the concrete mixing station. In the normal application period of the mixing station, it is necessary to see the fixing and connection of the machine parts before each initiation. The moving parts should be sensitive and unobstructed.
2, check the amount of fuel in the concrete mixing station. The fuel tank in the fuel tank should be sufficient, and the accumulated and filtered fuel should be added when the fuel is missing.
3, registered concrete mixing station oil road. Open the oil valve on the pipeline, unscrew bleed screw injection pump and oil filter (by manual pump oil with hand pump), the air is discharged in oil, and see no leakage phenomenon.
4. Check the cooling water. When the water is short, it is necessary to compensate for the soft water and see if there is any leakage.
5. Check the oil of the concrete mixing station. Pull out the dipstick for oil storage. If the height of the oil surface is lower than the standard sign, if the height of the oil surface exceeds the specification mark, the factor of oil increase should be identified and processed.
6. Artificial lubrication of concrete mixing station. Add lubricating oil to the part of the demand for artificial refueling.
7, clean up the sundries in the concrete mixing station. Check the machines around and above the concrete mixing station, such as something or other sundries, and store them well.
8. Artificial rolling. In the mixing station that can roll the crankshaft with manpower, a number of rolls should be rolled before the start of the machine, so as to improve the lubrication conditions of the conflicting parts and reduce the starting resistance. When rolling the crankshaft, the oil control arrangement should be placed in the discontinuation of the oil supply position, for example, the pressure relief arrangement should be placed under the pressure relief position.

How to investigate concrete mixing plant manufacturer?

Concrete mixing plant is a complete set of large-scale production equipment, huge investment, high value. In the purchase of concrete mixing plant, customers choose to go to the factory in Metropolitan field trips, in order to be the most intuitive assessment of product quality. So, in the concrete mixing plant manufacturers to conduct an investigation, are focused on what aspects?
First, see the business qualification.
General customers visit, the company will display the relevant certification qualifications, which is both a business card, but also enhance the first step in mutual trust, customers come in good faith, hope is a certification of qualified business cooperation.
Second, see the scale.
If you can visit the factory, we can find that the large-scale manufacturer’s team size and talent reserve are very good, and the high level of the workshop is very easy to read out. Imagine, a set of equipment from high-tech production lines, high-quality professionals and enterprises solemn promise, then he can rest assured that the quality of use.
Third, see the product’s success stories.
Some enterprises will be their own sales, foreign trade work to the e-commerce platform or trading company, they will not have corporate qualifications, but there is proof of cooperation with the manufacturers, and will store a large number of success stories, through the case can examine the overall strength of the company , You can also see if they have similar needs, can learn from the relevant experience.
Fourth, see sales service.
If the manufacturer can provide pre-sales, sale, sale and after-sales service to ensure that customers must be out of their own team and products are extremely responsible. It is also precisely because the product has a high quality, based on the manufacturers can have such confidence for their own products. Those who try to escape after-sales service manufacturers, it is best not to choose.

How to control the cost of concrete mixing plant?

In the concrete mixing plant production process, cost control is very important, cost control is the cost control as the main means of cost management. At present, the concrete market is highly competitive. In order to improve the competitiveness of the mixing plant in the fierce competition, production cost and safety risk control in the process of production and transportation of the concrete mixing plant must be strengthened. In the following, we will discuss concretely how to carry out the concrete Cost Control.

(1) to control the incidence of accidents
Concrete mixing plant mainly refers to the accident by the compensation, additional testing, site repair, use of marking, pour ash and ash and other objective factors and subjective factors on the business losses. After the accident, it should be fundamental to find out the cause of the accident is due to the level of production management, quality control or technical reasons, analyze the reasons for the accident and then conduct an appropriate and objective investigation of accountability. In order to improve the convenience of analysis of the cause of the accident, quantitative management analysis should be conducted as much as possible to provide decision makers with the digital form of the cause of the accident.
(2) strict control of the construction process of concrete
For the concrete construction process from the measurement, mixing, pouring and conservation of the four aspects of strict control. In the concrete mixing plant site are basically used for loading operation of the loader, although the mixing station itself has automatic metering device, but in the process of loading, the loader hopper is relatively small, large loader bucket, There is no baffle placed between the batching hoppers. The mixing of stones and sand during loading is very common, seriously affecting the accuracy of metering and the strength grade and pumpability of concrete. Therefore, during the mixing process, the problem of pipeline blockage is generally solved by increasing the sand rate or the amount of cement used, which greatly increases the cost of the concrete for the concrete mixing plant. In the actual operation of concrete mixing, due to not in accordance with the relevant provisions in the shortest mixing time to operate, leading to blockage of the pipe and concrete pumpability, workability and other issues arise.

(3) strict control of material procurement
Purchased materials are additives, water, fly ash, slag, sand, cement, in the selection of raw materials, to go through many considerations, such as cost-effective, especially in the procurement of cement, cement is an essential material for concrete In the selection should be considered carefully and strictly.

(4) Reasonable control of the concrete mix
The development of the construction industry, optimizing the cost of concrete has become an important consideration. Concrete batching plant Calculating the cost of concrete is very important basis for the concrete mix, concrete mix is ​​an important part of cost control, but it also determines the specific circumstances of the amount of concrete raw materials, reflecting the technical level of a company and the project. In order to effectively control the mix ratio of concrete, the mix ratio of each concrete can be used in each working class to carry out the extraction test.

(5) Innovate the model of cost management
Current stage of concrete mixing plant cost management model are the main commission processing combined plant production management mode, commissioned the processing of self-built mixing station production management mode, self-processing mixing station production management mode of these three. You can make the appropriate changes in these three modes to find the most suitable for their own trip.

From East to West, Camelway Concrete Plants are Everywhere

Signing of Grant Agreement with Kribati: Repairing an Island lifeline causeway as disaster resilient infrastructure.

On July 26, the Japan International Cooperation Acency (JICA) signed a grant agreement with the government of the Republic of Kribati to provide grant aid of up to 3.805 billion yen for the Project for Reconstruction of Nippon Causeway.

The Nippon causeway is the only road connecting Bairikj Isle, home to many residents. The effects of aging and tidal waves have caused large-scale destruction to the road. Severely hindering the flow of goods and making it difficult to ensure safe passage. Given this background this project will carry comprehensive repairs on the causeway to ensure a safe lifeline for residents. Thereby contributing to the socioeconomic development of the country.

The Republic of Kribati is composed of 33 atolis interpersed in the Pasific Ocean near equator. Despite having the third largest exclusive economic zone (3.55 million square kilometers) in the world. The causeway and other transportation infrastructure for movement between the islands are inadequate to support the lives and economic activities of residents due to geographical conditions. As as result, the Goverment of Kribati has positioned infrastructure improvements as an important part of its ‘’Kribati Development Plan 2016 to 2019’’ and has prioritized efforts to reconstruct roads and other such infrastructure that have become problematic in recent years.
It is expected that this project will completely eliminate travel restrictions on roads and double the average speed of travelling vehicle from the current limited speed to 40 kilometers per hour, and facilitate the safe and smooth movement of people and goods year-round.

Camelway has provided 1 unit HZS35 QUICK MASTER Compact Batching Plant for this prestigious project. Among the wide range of Camelway equipment, the company has chosen HZS35 Quick Master Compact Concrete Batching Plant with a real capacity of 30 m³/h due to its very compact design. The plant is equipped with skip bucket to transfer aggregate to the mixer and 750/500 l. Elkon pan mixer to produce high quality vibrated concrete.

So, one more very special project in the world will be supplied concrete by Camelway concrete batching plant.

How can I use a concrete batching plant with high efficiency?

The construction condition of the portable concrete batch plant is poor, the probability of the abnormal situation is larger if you never maintain the plant, the outcome concrete would be unqualified, the concrete mixing plant parts will be damaged. Thus, we can see how important the daily maintenance of mobile concrete batch plant is! It can increase the production with high efficiency,and find operation problem in time, that means you can reduce a lot of lost and gain a lot of benefit.

1, Make sure that the machine and the surrounding environment are clean.
2, Get rid of the product material residual inside the hopper in time, make the sensor back to zero normally.
3, Check the lubricating oil of every lubricating point, the oil mist detector of gas circuit system should maintain enough oil.
4, Check whether there is any overheating and abnormal noise on the motor and electric appliance. Check whether the instrument is normal, whether the signal system is in good condition.
5, Check and adjust the cylinder, solenoid valve and butterfly valve, make them open and closed up to the mustard.
6, Check the system frequently, if the system has the problem of ash, gas, oil and electricity leaking, you should handle this problem in a time.
7, The mixer and the hopper should be cleaned every four hours in order to avoid residual concrete consolidation and interfere the normal operation.
8, Each class should be put off the internal water of air compressor, air tank and filter, and eliminate the faults in the operation.
9, The maintenance of the butterfly valve, mixer, electromagnetic valve, air filter, oil mist device should be in accordance with the relevant specifications.

Introduction of the main characteristics of concrete mixing plant

Concrete is the main material of today’s construction, the use of this material for us to help the role is relatively large. In life we ​​often use concrete to the concrete mixing station when processing and mixing concrete. For this device, I believe we are in life there is a certain understanding, then the characteristics of this device have what?


The concrete mixing station is mainly divided into four parts: gravel feeding, powder feeding, water and admixture feeding, transmission mixing and storage. The whole body is made of steel structure. The high quality H-shaped steel is not only beautiful in appearance but also strengthened The concrete structure of the concrete mixing station strength, equipment, convenient installation, can be applied to a variety of complex terrain structure.
Good mixing performance, the device uses a spiral double horizontal shaft forced mixing host, not only the mixer is strong, for dry hard, plastic and a variety of concrete can achieve a good mix of mixing effect. And stir evenly, high efficiency.
The concrete mixing plant not only has excellent mixing host, but also has a variety of sophisticated accessories, such as screw conveyors, metering sensors, pneumatic components, etc., these components to ensure that the concrete mixing plant in the operation of a high degree of reliability, accurate measurement skills and Long service life. At the same time, the concrete mixing plant maintenance stations are equipped with station or check ladder, mixing station, and has enough space to control, stirring the host can be equipped with high-pressure automatic cleaning system, with a function of oil and over-temperature automatic alarm function, service.


Concrete mixing station is composed of mixing host, material weighing system, material conveying system, material storage system, control system composed of five major systems and other ancillary facilities of the building materials manufacturing equipment, the main principle of its work is cement cementing materials, Sand, lime, cinder and other raw materials for mixing, and finally made into concrete, mixing station, as the wall material into the construction and production. Since the concrete mixing plant has been put into use, it has played an important role in the construction and construction industry of our country. Of course, this is also determined by the superior characteristics of the concrete mixing plant itself.


Good environmental protection function, in the process of running the machine, powder handling are carried out in the full block system, the use of high efficiency dust collector / spray spray and other methods greatly reduce the dust on the environment pollution, while the concrete mixing station on the pneumatic system Exhaust and discharge equipment are used muffler device to effectively reduce the noise pollution.

Reduce the cost of concrete mixing station and gain higher profits

Concrete mixing station is a huge system, only equipment will be convenient to occupy a large daily costs, which greatly increases the cost of our concrete. We know that the current price of concrete is not very high, many manufacturers, virtually increase the market competitiveness. To reduce the cost of the concrete mixing station Pozaimeishao, must in each link to try to save and reduce cost.
First of all, stand to do the usual maintenance work of concrete mixing, timely cleaning, timely inspection, timely repair to be faulty parts, so as not to cause equipment paralysis, leading to the mixing station to spend large amount of maintenance costs, will not cause we cannot work normally. We should not feel that the cost of maintenance is a waste, in fact, the cost is to save more maintenance costs.
Second, save on raw materials and consumption. The concrete mixing station is heavy in workload and uses much more raw materials and other materials. Thus, a small amount of waste is not brought to our attention, but this will go down for a long time Many a little make a mickle., will waste a lot of. In the process of construction, the raw materials needed for production can be effectively utilized, which can be recycled or recycled.
In addition, the conservation of water and electricity, in all aspects of a little bit of savings, will bring us unexpected surprises.

Precautions for selection of concrete mixing plant

Recently there are many concrete mixing station cement silo to customers we sent to customer consultation, consultation and concern summarized can be summarized as: “we buy in cement silo of cement tank, how to identify or check the cement silo cement tank is good or bad, how can it be just perfect?
As we all know, most of the material in the cement silo is made of steel. Due to the use of environmental factors, cement silo often completely exposed in the air, rain and snow hit, easily suffer exposed to the weather, corrosion is inevitable, so be sure to check the anticorrosion cement silo is perfect, here, Xiaobian remind you, to check the work of anti-corrosion concrete mixer cement silo in the outer surface of the special, mainly to see the paint brush is in good condition, thickness and smoothness is qualified.
There is also a concrete mixing station must pay attention to factors, that is, cement silo dust removal equipment, this is an important aspect, because the cement warehouse if dust removal effect is not, it will cause certain losses. Then, we must first check whether the installation of dust removal is stable, in addition, the salvation depends on whether the filter core of the dust collector is qualified.